Press Compact Coil Feeding System

Product Description

NCMF automatic thin metal sheet 3 in 1 uncoiling straightener servo feeder applicable material:

Coil thickness (mm): 0.3-3.2

Coil width (mm): 50-1500

Coil weight (kg): 3000-15000

Coil inner diameter (mm): 470-530

Max feeding speed (m/min): 20

The Press Compact Coil Feeding System, which is famous for multi solutions of stamping automotive and motorcycle parts in engines, chassis and blanking sheets and so on.

1. The loosening part of the straightening roller of the three in one sheet feeder of the press is completed by the air cylinder. It is suitable for the stamping, leveling and feeding of sheet coils with material thickness of 0.3mm - 3.2mm and width of 50mm - 1500mm. The upper leveling is equipped with arc adjusting wheel to adjust the ideal arc

2. The main shaft of the coil rack adopts the oil pressure expansion system, the coil roll drum adopts the wedge-shaped slider or the top coil block connecting rod structure, and the width of the coil roll is adjusted by the screw of the material retaining roll. When discharging, the large cylinder lifts the outer material retaining roll to avoid the coil, which is convenient for coil loading and unloading. It has high reliability, low labor intensity and perfect safety. It is equipped with a pressing arm so that the material will not be loose. The opposite photoelectric induction system is used for discharging, and the material is discharged automatically, At the same time, the pneumatic support arm is used to lift the material to control the radian of the material and make the feeding smooth.

3. The power roller is used to send the coil head to the straightening machine.

4. The straightening is adjusted by the worm wheel and worm. The worm wheel is driven by the worm wheel rotated by the hand wheel to drive the upper sliding block to rise and fall. There is a scale adjustment amount on the adjusting wheel.

5. The straightening and relaxation adopts the eccentric structure and is realized by the cylinder. During straightening, the cylinder is ventilated, and the upper slider is driven and pressed down by the cylinder piston. During relaxation, the cylinder is relaxed by the lifting slider. When loosening, a high-speed exhaust valve is installed in the exhaust pipeline, so the relaxation speed is faster.

6. The height of the material line is automatically raised and lowered by electric belt worm gear, which matches the height of the product mold, and the adjustment is convenient, labor-saving and reliable.

7. The signal of the pressing wheel motor is given by the analog quantity written in the PLC, and the rotating speed changes with the size of the roll to achieve the matching.

Standard Specifications:
Touch screen HMI operation
Photoelectric arc control system
Feed outlet guide frame device
Automatic height adjustment device of feeding lines
Overhead disc brake
Material roll head flattening device
Support arm Press arm Retaining arm device
Arc control roller
Variable frequency speed regulation of rack motor
Rack oil pressure expansion connecting rod type / wedge type
Main shaft support arm of material rack (material weight ‰ 10t)

Press Compact Coil Feeding System specifications:

Press Compact Coil Feeding System Material straightening capacity:

Industry information

Difference between uncoiling, leveling, and feeding three in one machine and split combination line.

The common press stamping production line is mainly composed of three equipment: material decoiler (uncoiler), leveling machine and feeder. Each machine plays its different role and is not related to each other. Each machine reserves buffer space in the middle area, while the three in one material rack leveling feeder is completely unused. It is also composed of material rack, leveling machine, and feeder. However, in its structure, the three machines and equipment are integrated to realize three functions on one machine. At present, the three in one material rack leveling feeder production line has become a trend in the stamping industry. What are the differences between the two stamping production lines? Come and have a look

1だDifferent feeder structures, three in one feeding frame leveling feeder saves more space

After the three in one material rack leveling feeder integrates the three functions of uncoiling, leveling, and feeding, no matter what kind of material, there is no need to reserve a waiting area, and its floor space is the size of the machine itself, usually 4-5 meters.

In the ordinary split stamping automatic production line, a waiting area must be reserved between the material rack, leveler and feeder, and the thicker the material, the longer the feeding step, the larger the waiting space required. In particular, for thick plate material stamping, a waiting area of about 3M must be reserved between the material rack and leveler, leveler and feeder, so that the overall production line occupies a huge space.

2だDifferent operation methods

The operation of Youyi three in one material rack leveling feeder can be simply completed through the touch screen and handle, and the functions of feeding, pressing, supporting, guiding, folding, leveling and feeding can be realized automatically, with extremely simple operation.

For the split type automatic stamping production line, the three types of machines need to be independently introduced, fed, blocked, operated and tested, which are completely separated, and the operation is relatively cumbersome.

Feeder

3だDifferent operation, production and commissioning modes

The short process stamping production line of the three in one material rack leveling feeder is very simple to use. Basically, it only needs to connect the power supply, and the point control operation on the touch screen can complete the commissioning, which can cooperate with the press commissioning.

The split automatic stamping production line requires manual material introduction, feeding and commissioning of three types of machines: material rack, leveling machine, and feeder, which is extremely cumbersome and requires a lot of manpower and material resources. When using wide plate and heavy material roll, the simple material drawing and feeding processes need to be completed with the help of multiple people, and often need to be assisted by crowbars, which is not only easy to hurt people, but also easy to cause machine damage.

From the above points, the three in one feeding frame leveling feeder.

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